Jining Dafa Construction Machinery Co., Ltd
CLASSIFICATION
濟寧達(da)(da)發工(gong)(gong)程(cheng)機(ji)(ji)(ji)械(xie)有限公(gong)司一家集工(gong)(gong)程(cheng)機(ji)(ji)(ji)械(xie)配(pei)件(jian)(jian)生(sheng)產、銷售(shou)、售(shou)后(hou)維修、大修、二手(shou)設備轉讓生(sheng)產銷售(shou)型企(qi)業,通(tong)過公(gong)司十(shi)多(duo)年全體(ti)員工(gong)(gong)的共(gong)同(tong)努力,目前(qian)公(gong)司經營范圍覆蓋山推(tui)推(tui)土機(ji)(ji)(ji)、壓(ya)路(lu)機(ji)(ji)(ji)、平地機(ji)(ji)(ji)、攤鋪機(ji)(ji)(ji)、裝載機(ji)(ji)(ji)和小松挖掘機(ji)(ji)(ji)、推(tui)土機(ji)(ji)(ji)等主機(ji)(ji)(ji)零部(bu)件(jian)(jian)、工(gong)(gong)程(cheng)機(ji)(ji)(ji)械(xie)履帶底盤件(jian)(jian)、傳動部(bu)件(jian)(jian)、液壓(ya)件(jian)(jian)、金屬結構(gou)件(jian)(jian)五大類系(xi),數千種規格品(pin)種的零部(bu)件(jian)(jian)產品(pin)。銷售(shou)范圍達(da)(da)到全國25個省(sheng)市和地區,國內供貨合(he)作單(dan)位一百多(duo)家.
挖掘(jue)機保養(yang)技(ji)術(shu)方(fang)法:
對挖(wa)掘機(ji)實行(xing)定期維護保養的(de)(de)(de)目(mu)的(de)(de)(de)是(shi),減(jian)(jian)少(shao)機(ji)器的(de)(de)(de)故障,延長機(ji)器使用(yong)壽(shou)命(ming);縮短(duan)機(ji)器的(de)(de)(de)停(ting)機(ji)時間;提高(gao)工作效(xiao)率,降(jiang)低作業成(cheng)本。只要管理好(hao)燃(ran)油(you)、潤滑(hua)油(you)、水和(he)空氣,就(jiu)可減(jian)(jian)少(shao)70%的(de)(de)(de)故障。事(shi)實上,70%左(zuo)右的(de)(de)(de)故障是(shi)由于管理不善(shan)造成(cheng)的(de)(de)(de)。
最新最實用的(de)保(bao)養(yang)技術方法:
1、燃油的管(guan)理
要(yao)根據不(bu)同的(de)(de)環境溫(wen)度(du)選用不(bu)同牌(pai)號的(de)(de)柴(chai)(chai)油(you)(you);柴(chai)(chai)油(you)(you)不(bu)能混入雜質(zhi)、灰(hui)土與水,否則將(jiang)使燃油(you)(you)泵過早(zao)磨損(sun);劣質(zhi)燃油(you)(you)中的(de)(de)石蠟與硫(liu)的(de)(de)含量高,會對發動機(ji)(ji)產生損(sun)害(hai);每日作業完后(hou)燃油(you)(you)箱要(yao)加滿燃油(you)(you),防止(zhi)油(you)(you)箱內壁產生水滴;每日作業前打開燃油(you)(you)箱底(di)的(de)(de)放水閥(fa)放水;在發動機(ji)(ji)燃料用盡或更換濾芯(xin)后(hou),須(xu)排(pai)盡管路(lu)中的(de)(de)空氣。 最(zui)低環境溫(wen)度(du) 0℃ -10℃ -20℃ -30℃ 柴(chai)(chai)油(you)(you)牌(pai)號 0# -10# -20# -35# .
2、潤滑油脂(zhi)管理
采用潤(run)滑(hua)油(黃油)可(ke)以減少運(yun)動表面(mian)的磨損,防(fang)止(zhi)出現噪聲。潤(run)滑(hua)脂存(cun)放保管(guan)時,不能混入灰(hui)塵(chen)、砂粒、水及其它(ta)雜質;推薦選用鋰基型潤(run)滑(hua)脂G2-L1,抗磨性(xing)能好,適用重載工況(kuang);加注時,要盡(jin)量將舊油全部擠出并擦(ca)干凈,防(fang)止(zhi)沙(sha)土粘(zhan)附。
3、濾芯的保(bao)養
濾(lv)芯(xin)(xin)起(qi)到過(guo)濾(lv)油路(lu)或氣路(lu)中雜質的(de)(de)(de)作(zuo)用(yong)(yong),阻止其(qi)侵入系統內部而造成(cheng)故障;各(ge)種濾(lv)芯(xin)(xin)要按照(zhao)(操作(zuo)保(bao)養(yang)手冊)的(de)(de)(de)要求(qiu)定期更(geng)換;更(geng)換濾(lv)芯(xin)(xin)時(shi),應檢查是(shi)否有金(jin)屬附在(zai)舊濾(lv)芯(xin)(xin)上,如發(fa)現有金(jin)屬顆粒奕(yi)及時(shi)診斷和采取改善措(cuo)施;使用(yong)(yong)符合(he)機器規定的(de)(de)(de)純正濾(lv)芯(xin)(xin)。偽劣濾(lv)芯(xin)(xin)的(de)(de)(de)過(guo)濾(lv)能力較差,其(qi)過(guo)濾(lv)層(ceng)的(de)(de)(de)面各(ge)人和材料質量都(dou)不符合(he)要求(qiu),會嚴重影響(xiang)機器的(de)(de)(de)正常(chang)使用(yong)(yong)。
4、其它用油的管理
其他用(yong)(yong)(yong)油(you)(you)(you)(you)(you)包(bao)括發(fa)動(dong)機(ji)(ji)油(you)(you)(you)(you)(you)、液(ye)壓(ya)(ya)油(you)(you)(you)(you)(you)、齒輪(lun)油(you)(you)(you)(you)(you)等;不(bu)同(tong)牌號和(he)不(bu)同(tong)等級的用(yong)(yong)(yong)油(you)(you)(you)(you)(you)不(bu)能(neng)混且;不(bu)同(tong)品種挖掘機(ji)(ji)用(yong)(yong)(yong)油(you)(you)(you)(you)(you)在生產過(guo)程中(zhong)添(tian)加(jia)的起(qi)化(hua)學作用(yong)(yong)(yong)或物理作用(yong)(yong)(yong)的添(tian)加(jia)劑不(bu)同(tong);要保證用(yong)(yong)(yong)油(you)(you)(you)(you)(you)清潔(jie),防止雜物(水(shui)、粉塵、顆粒等)混入;根(gen)據(ju)環境溫度(du)(du)(du)和(he)用(yong)(yong)(yong)途選(xuan)用(yong)(yong)(yong)油(you)(you)(you)(you)(you)的標號。環境溫度(du)(du)(du)高,應(ying)(ying)選(xuan)用(yong)(yong)(yong)粘(zhan)度(du)(du)(du)大的機(ji)(ji)油(you)(you)(you)(you)(you),環境溫度(du)(du)(du)低應(ying)(ying)選(xuan)用(yong)(yong)(yong)粘(zhan)度(du)(du)(du)小的用(yong)(yong)(yong)油(you)(you)(you)(you)(you);齒輪(lun)油(you)(you)(you)(you)(you)的粘(zhan)度(du)(du)(du)相對(dui)較大,以(yi)適應(ying)(ying)較大的傳動(dong)負載,液(ye)壓(ya)(ya)油(you)(you)(you)(you)(you)的粘(zhan)度(du)(du)(du)相對(dui)較小,以(yi)減少液(ye)體流動(dong)阻力。 表2 挖掘機(ji)(ji)用(yong)(yong)(yong)油(you)(you)(you)(you)(you)的選(xuan)擇 容(rong)器 外界(jie)溫度(du)(du)(du)℃ 油(you)(you)(you)(you)(you)液(ye)種類 更換周期h 更換量L 發(fa)動(dong)機(ji)(ji)油(you)(you)(you)(you)(you)底殼(ke) -35-20 CD SAE 5W-30 250 24 -20-10 CD SAE 10W -20-40 CD SAE 10W-30 -15-50 CD SAE 15W-40 0-40 CD SAE 30 回轉機(ji)(ji)構箱 -20-40 CD SAE 30 1000 5.5 減振器殼(ke)體 CD SAE 30 6.8 液(ye)壓(ya)(ya)油(you)(you)(you)(you)(you)箱 CD SAE 10W 5000 PC200型(xing):239 PC220型(xing):246 CD SAE 10W-30 CD SAE 15W-40 終傳動(dong) CD SAE90 1000 5.4
5、定期(qi)保(bao)養的內容
①新(xin)機(ji)工(gong)作250H后就應更換燃油濾(lv)芯(xin)和(he)附加燃油濾(lv)芯(xin);檢查發動機(ji)氣門的(de)間隙。
②日(ri)常保養;檢(jian)(jian)查(cha)(cha)、清(qing)洗或更(geng)換空氣濾(lv)芯;清(qing)洗冷(leng)卻系統(tong)內部(bu);檢(jian)(jian)查(cha)(cha)和擰(ning)緊履(lv)帶(dai)板(ban)螺(luo)栓;檢(jian)(jian)查(cha)(cha)和調(diao)節履(lv)帶(dai)反張緊度(du);檢(jian)(jian)查(cha)(cha)進氣加熱器(qi)(qi)(qi);更(geng)換斗齒;調(diao)節鏟斗間隙;檢(jian)(jian)查(cha)(cha)前窗清(qing)洗液液面;檢(jian)(jian)查(cha)(cha)、調(diao)節空調(diao);清(qing)洗駕駛室內地(di)板(ban);更(geng)換破碎器(qi)(qi)(qi)濾(lv)芯(選配件(jian))。清(qing)洗冷(leng)卻系統(tong)內部(bu)時,待發(fa)動機充分冷(leng)卻后(hou),緩慢(man)擰(ning)松注水口蓋,釋(shi)放水箱(xiang)內部(bu)壓力(li),然后(hou)才能放水;不要在發(fa)動機工作時進行清(qing)洗工作,高速旋轉的風扇會造成危險;當清(qing)潔或更(geng)換冷(leng)卻液時,應(ying)將機器(qi)(qi)(qi)停放在水平地(di)面上。
③啟(qi)動發動機(ji)前(qian)的(de)(de)檢(jian)(jian)查(cha)項目(mu)。檢(jian)(jian)查(cha)冷卻液(ye)的(de)(de)液(ye)面(mian)位置(zhi)高度(加水(shui)(shui));檢(jian)(jian)查(cha)發動機(ji)機(ji)油(you)(you)(you)(you)(you)油(you)(you)(you)(you)(you)位,加機(ji)油(you)(you)(you)(you)(you);檢(jian)(jian)查(cha)燃油(you)(you)(you)(you)(you)油(you)(you)(you)(you)(you)位(加燃油(you)(you)(you)(you)(you));檢(jian)(jian)查(cha)液(ye)壓油(you)(you)(you)(you)(you)油(you)(you)(you)(you)(you)位(加液(ye)壓油(you)(you)(you)(you)(you));檢(jian)(jian)查(cha)空(kong)氣濾芯是否堵塞;檢(jian)(jian)查(cha)電線(xian);檢(jian)(jian)查(cha)喇叭是否正(zheng)常;檢(jian)(jian)查(cha)鏟斗的(de)(de)潤滑(hua);檢(jian)(jian)查(cha)油(you)(you)(you)(you)(you)水(shui)(shui)分(fen)離器(qi)中的(de)(de)水(shui)(shui)和(he)沉(chen)淀物。
④每(mei)100保養項目。動臂缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)頭(tou)銷(xiao)(xiao)(xiao)軸(zhou);動臂腳(jiao)銷(xiao)(xiao)(xiao);動臂缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)桿(gan)(gan)(gan)端(duan);斗(dou)(dou)桿(gan)(gan)(gan)缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)頭(tou)銷(xiao)(xiao)(xiao)軸(zhou);動臂、斗(dou)(dou)桿(gan)(gan)(gan)連(lian)(lian)接(jie)銷(xiao)(xiao)(xiao);斗(dou)(dou)桿(gan)(gan)(gan)缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)桿(gan)(gan)(gan)端(duan);鏟斗(dou)(dou)缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)頭(tou)銷(xiao)(xiao)(xiao)軸(zhou);半桿(gan)(gan)(gan)連(lian)(lian)桿(gan)(gan)(gan)連(lian)(lian)接(jie)銷(xiao)(xiao)(xiao);斗(dou)(dou)桿(gan)(gan)(gan)、鏟斗(dou)(dou)缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)桿(gan)(gan)(gan)端(duan);鏟斗(dou)(dou)缸(gang)(gang)(gang)(gang)缸(gang)(gang)(gang)(gang)頭(tou)銷(xiao)(xiao)(xiao)軸(zhou);斗(dou)(dou)桿(gan)(gan)(gan)連(lian)(lian)桿(gan)(gan)(gan)連(lian)(lian)接(jie)銷(xiao)(xiao)(xiao);檢(jian)查回轉機構箱內的油位(加機油);從燃油箱中(zhong)排出水(shui)和沉淀物。
⑤每250H保養項目。檢查(cha)終傳動箱內的油(you)位(加齒輪油(you));檢查(cha)蓄電池電解液;更換發動機油(you)底殼中的油(you),更換發動機濾(lv)芯;潤滑回轉支承(2處);檢查(cha)風扇皮帶(dai)的張(zhang)緊度(du),并檢查(cha)空(kong)調壓縮機皮帶(dai)的張(zhang)緊度(du),并作調整(zheng)。
⑥每(mei)500h保養項目。同時進行每(mei)100和250H保養項目;更換(huan)燃油(you)濾芯(xin)(xin);檢(jian)(jian)查(cha)回轉小齒輪潤滑脂(zhi)(zhi)的(de)(de)高度(加潤滑脂(zhi)(zhi));檢(jian)(jian)查(cha)和清洗(xi)散(san)熱器散(san)熱片(pian)(pian)、油(you)冷卻器散(san)熱片(pian)(pian)和冷疑(yi)器散(san)熱片(pian)(pian);更換(huan)液壓油(you)濾芯(xin)(xin);更換(huan)終傳動箱內的(de)(de)油(you)(僅(jin)首次在(zai)500h時進行,以(yi)后1000h一次);清洗(xi)空調(diao)器系統內部和外部的(de)(de)空氣濾芯(xin)(xin);更換(huan)液壓油(you)通氣口濾芯(xin)(xin)。
⑦每1000h保(bao)養(yang)項目。同(tong)時進行(xing)每100、250和(he)500h保(bao)養(yang)項目;更換(huan)(huan)(huan)回轉機構箱內(nei)的(de)(de)(de)油;檢(jian)查(cha)(cha)減(jian)振器(qi)(qi)殼體的(de)(de)(de)油位(回機油);檢(jian)查(cha)(cha)渦輪增壓(ya)器(qi)(qi)的(de)(de)(de)所有緊固件(jian);檢(jian)查(cha)(cha)渦輪增壓(ya)器(qi)(qi)轉子(zi)的(de)(de)(de)游隙;發電機皮帶張緊度的(de)(de)(de)檢(jian)查(cha)(cha)及更換(huan)(huan)(huan);更換(huan)(huan)(huan)防腐蝕濾(lv)芯;更換(huan)(huan)(huan)終傳動箱內(nei)的(de)(de)(de)油。
⑧每2000h保(bao)(bao)養(yang)項目(mu)。先完成每100、250、500和(he)1000h的保(bao)(bao)養(yang)項目(mu);清(qing)洗液壓(ya)(ya)油箱濾網;清(qing)洗、檢(jian)(jian)查渦輪增壓(ya)(ya)器;檢(jian)(jian)查發電機(ji)(ji)、啟(qi)動電機(ji)(ji);檢(jian)(jian)查發動機(ji)(ji)氣(qi)門(men)間隙(并調整);檢(jian)(jian)查減(jian)振(zhen)器。
⑨4000h以上的(de)保養。每(mei)4000h增(zeng)加對水泵的(de)檢查;每(mei)5000h增(zeng)加更換液壓(ya)油的(de)項(xiang)目(mu)。
⑩長(chang)期(qi)存(cun)(cun)放(fang)(fang)。機(ji)器(qi)(qi)長(chang)期(qi)存(cun)(cun)放(fang)(fang)時(shi),為防止液(ye)壓缸活(huo)塞(sai)桿生(sheng)銹,應把(ba)工作裝置(zhi)著地放(fang)(fang)置(zhi);整機(ji)洗凈并(bing)干(gan)燥后存(cun)(cun)放(fang)(fang)在(zai)(zai)室內干(gan)燥的(de)環境中;如條件上所限(xian)只能在(zai)(zai)室外存(cun)(cun)放(fang)(fang)時(shi),應把(ba)機(ji)器(qi)(qi)停放(fang)(fang)在(zai)(zai)排(pai)水(shui)良好的(de)水(shui)泥地面上;存(cun)(cun)放(fang)(fang)前(qian)加(jia)滿燃油(you)(you)箱(xiang),潤(run)(run)滑各部位,更換液(ye)壓油(you)(you)和機(ji)油(you)(you),液(ye)壓缸活(huo)塞(sai)桿外露的(de)金屬(shu)表面涂一薄層黃油(you)(you),拆下蓄(xu)(xu)電池的(de)負(fu)極接線端子,或將蓄(xu)(xu)電池卸(xie)下單獨(du)存(cun)(cun)放(fang)(fang);根據最低環境溫度在(zai)(zai)冷(leng)(leng)卻水(shui)中加(jia)入適當比例(li)的(de)防凍液(ye);每(mei)月啟動發動機(ji)一次并(bing)操作機(ji)器(qi)(qi),以便(bian)潤(run)(run)滑各運(yun)動部件,同時(shi)給蓄(xu)(xu)電池充電;打(da)開(kai)空調制冷(leng)(leng)運(yun)轉5-10min。更多挖掘機(ji)保養知(zhi)識請(qing)關注本站。